MavCoat Flex · MavCoat Polyurea · MavSeal HWU

Parking Deck & Traffic Coatings

Water and chlorides destroy structural concrete from the top down. Maverick's deck system — MavCoat Flex flexible epoxy, MavCoat Polyurea rapid-cure membrane, and MavSeal HWU wear topcoat — moves with the deck, bridges cracks, and keeps de-icing salts away from the rebar.

A System That Moves With the Structure

Parking structures flex, thermally cycle, and crack. Rigid coatings split with them — this system doesn't. MavCoat Flex elastomeric epoxy bridges hairline cracks and accommodates substrate movement, the MavCoat Polyurea membrane stretches across moving cracks, and broadcast wear courses under a MavSeal HWU topcoat take the punishment of turning tires, snowplows, and grit.

Build-ups are zoned to the work the deck actually does: heavy-duty courses at turn lanes, ramps, and ticket spitters; standard courses at parking bays. The result is a single waterproof envelope with wear resistance placed exactly where it's consumed.

Waterproof Crack-Bridging Chloride Barrier Zoned Build-Ups

Why Owners Specify the Maverick Deck System

  • Seamless waterproofing — the MavCoat Polyurea membrane protects occupied space and stored vehicles below the deck.
  • Bridges moving cracks — MavCoat Flex elastomeric epoxy spans hairline cracks and tolerates slab deflection and vibration.
  • Blocks chloride intrusion from de-icing salts — the leading cause of rebar corrosion.
  • Aggregate-broadcast wear courses deliver skid resistance on slopes and ramps.
  • MavSeal HWU topcoat — pigmented aliphatic high wear urethane with UV stability and long-term color retention.
  • Phased installation keeps the structure open — work proceeds bay by bay, level by level.

Deck System Cross-Section

Nominal 60–125 mil system. Drive-lane and turn-lane zones receive an additional wear course over the same continuous membrane.

Maverick waterproof traffic-coating system cross-section Layered build-up from bottom to top: structural concrete deck with reinforcing steel, MavCoat Flex flexible epoxy basecoat, MavCoat Polyurea elastomeric membrane, aggregate-broadcast wear course, and MavSeal HWU pigmented urethane topcoat. MavSeal HWU Topcoat Pigmented aliphatic urethane, UV-stable, locks the aggregate Wear Course — Aggregate Broadcast Skid-resistant; doubled at drive and turn lanes MavCoat Polyurea Membrane Rapid-cure elastomeric waterproofing, crack-bridging MavCoat Flex Basecoat Flexible epoxy bond coat over prepared deck Structural Concrete Deck Shot-blast prep; reinforcing steel protected below
Representative section, not to scale. Crack treatment, joint terminations, and drain transitions follow the MAV-PD detail series — request dimensioned drawings for your project.

Every Component, Documented

The products that make up the system, what each one does, and where to get its technical data. Components are supplied as factory-batched kits and installed by Maverick crews per the project specification.

RoleProductFunction in the SystemDocuments
Primer MavPrime EP Penetrating epoxy primer over prepared deck concrete. TDS (PDF)
Waterproofing membrane MavCoat Flex Crack-bridging elastomeric membrane over occupied space; receives full aggregate broadcast to rejection. TDS (PDF)
Heavy-duty membrane MavCoat Polyurea High-elongation polyurea for ramps, turns, and high-abuse lanes. TDS (PDF)
Wear course aggregate Angular Silica Broadcast Broadcast to rejection into the membrane for traction and wear. Request TDS
Traffic topcoat MavSeal HWU Pigmented wear coat with striping and demarcation coated into the system. Color Charts

Built for Wheels and Weather

  • Parking Structures
  • Plaza & Podium Decks
  • Vehicle Ramps
  • Stadiums & Arenas
  • Balconies & Walkways
  • Mechanical Rooms

Typical Properties

Typical system properties — request the MavCoat Flex, MavCoat Polyurea, and MavSeal HWU data sheets for project-specific values.
Property Test Method Typical Value
System thickness (nominal)Standard / heavy-duty zone60 mils / 125 mils
Elongation, base membraneASTM D412350%
Tensile strength, base membraneASTM D4122,200 psi
Crack-bridging capabilityASTM C1305Up to 1/16″ (1.6 mm)
Tear resistanceASTM D624290 lbf/in
Adhesion to concreteASTM D7234>300 psi
Abrasion resistance, wear courseASTM D4060, CS-17, 1 kg, 1,000 cycles70 mg loss
Water vapor permeanceASTM E96<0.1 perms
Water absorptionASTM D570, 24 hr<1.0%
Return to vehicle traffic75 °F / 50% RH48–72 hours

Isometric System Shop Drawings

Formal isometric shop drawings for deck coating build-ups are issued through the full Maverick shop drawing library in the Architect Center — layer by layer, ready to attach to a submittal package.

Browse the Full Shop Drawing Library

Real Decks, Real Striping

Photographed on our projects — broadcast deck systems with striping coated into the wear surface.

Parking garage deck with broadcast traffic coating and coated-in striping

Parking deck broadcast system — striping coated in, not painted on

Your Deck Is Telling You Something. Let's Look.

Leaching, cracking, ponding, exposed aggregate — we'll assess the deck, scope the repairs, and engineer a membrane plan that keeps the structure open while we work.