Project Experience

1,000+ installations behind our crews across the Midwest — production floors, parking decks, cleanrooms, and mechanical rooms that take punishment every shift. Here is where our systems earn their keep, segment by segment.

Where Maverick Floors Perform

Every environment fails floors differently. We match system chemistry, build thickness, and installation sequencing to the way your facility actually operates — then back the work with documentation your QA team can file.

Beverage processing plant with a seamless MavCrete UM urethane mortar floor along the filler line

Food & Beverage Processing

Thermal shock at the kettles, caustic washdown every night, and an auditor on the calendar. Our cementitious urethane systems are built for USDA, FDA, and HACCP-governed plants.

  • Thermal-shock-resistant urethane slabs at cook and CIP areas
  • Integral cove base and slope-to-drain detailing
  • Installed over holiday shutdowns and line-by-line phasing
MavCrete Systems Food & Beverage Flooring Guide
Pharmaceutical cleanroom with seamless high-gloss self-leveling epoxy floor

Pharmaceutical & Cleanroom

Seamless, low-particulate, and chemically resistant — floors that hold up under validation scrutiny. We install monolithic epoxy systems with documentation built for your quality file.

  • Seamless epoxy with coved transitions for cleanable corners
  • Chemical resistance matched to your sanitization protocol
  • Batch records and submittals aligned to validation requirements
Epoxy Systems
Heavy industrial production floor with broadcast epoxy wear surface

Manufacturing & Heavy Industrial

Forklifts, steel wheels, dropped tooling, hydraulic drips. We build impact- and abrasion-resistant epoxy floors with joint protection rated for hard-wheeled traffic.

  • High-build epoxy wear surfaces with broadcast aggregate
  • MavJoint JF semi-rigid joint fill at every saw cut
  • Safety striping, aisle markings, and equipment pad isolation
¼″ Troweled High-Performance Systems Manufacturing & Heavy Industrial Flooring Guide
Parking structure deck with traffic-coated wear surface and striping

Parking Structures

Chlorides, freeze-thaw, and moving slabs destroy unprotected decks. MavCoat Flex and MavCoat Polyurea membrane systems waterproof the structure while standing up to turning traffic.

  • Crack-bridging elastomeric membrane over occupied levels
  • Heavy-duty wear courses at ramps, turns, and ticket lanes
  • Phased installation that keeps the structure earning revenue
Parking Deck & Traffic Coatings
Healthcare lab with a seamless MavTop UQ-HD urethane mortar floor and integral cove base

Healthcare

Patient corridors, sterile processing, labs, and ERs cannot close for a week of floor work. Fast-cure urethane mortar systems carry traffic again in about four hours, not days.

  • MavTop UQ-HD, UF-HD, and UQB urethane mortar systems — fast cure in ~4 hours
  • Seamless, cleanable surfaces that support infection control
  • Low-odor sequencing planned around occupied wings
MavTop Fast-Cure Systems Healthcare Flooring Guide
Sunlit institutional lobby with decorative ground and polished aggregate floor

Municipal & Institutional

Water treatment galleries, fleet garages, schools, and public works facilities — public assets that have to last a budget cycle, not a season. We repair, protect, and document.

  • Polished concrete and densified-slab finishes for public lobbies and corridors
  • Chemical-resistant coatings at treatment and fleet bays
  • Public-bid-ready specifications and closeout documentation
Decorative Systems
Aircraft hangar with gray MavCoat SLE high-gloss light-reflective floor

Aviation & Hangars

Hangar floors carry point loads at the landing gear, tug traffic, and a steady diet of hydraulic and fuel drips — and they have to stay bright under inspection lighting. We build epoxy systems for exactly that duty.

  • High-build epoxy wear surfaces resistant to fluid spills
  • Light-reflective gloss finishes that support visual inspection
Epoxy Systems
Retail showroom with decorative high-gloss metallic epoxy floor

Retail & Showroom

A showroom floor is part of the merchandising. Decorative metallic and broadcast systems deliver a finish customers notice — installed off-hours so the doors open on schedule.

  • MavCoat Metallic decorative finishes in custom blends
  • UV-stable MavSeal topcoats that hold gloss under foot traffic
  • Night and weekend sequencing for occupied retail spaces
Epoxy Systems
Distribution warehouse aisle with a MavCoat PC prime-and-coat broadcast floor between pallet racking

Warehouse & Distribution

Racking legs, forklift turns, and battery-charging stations punish slabs around the clock. A MavCoat PC prime-and-coat broadcast build dust-proofs the floor and keeps aisle striping crisp shift after shift.

  • MavCoat PC prime-and-coat broadcast basecoat — the component that dust-proofs pick aisles
  • MavClad ¼″ troweled mortar system at dock edges and heavy-rack zones
  • High-visibility aisle and pedestrian-lane demarcation, phased by bay
Epoxy Broadcast Systems MavClad ¼″ Troweled Systems
Commercial kitchen with cooks working on a seamless MavCrete urethane cement floor with floor drain

Commercial Kitchens

Failed quarry tile and open grout joints harbor everything a health inspector is looking for. We replace them with seamless urethane cement — coved, sloped, and back in service fast.

  • MavCrete urethane cement over demolished tile in one mobilization
  • Integral cove base and slope-to-drain at every fixture line
  • Overnight and weekend phasing around service hours
MavCrete Systems Commercial Kitchens Flooring Guide
Brewery production floor with urethane cement flooring around tanks

Breweries & Distilleries

Hot caustic CIP cycles, organic acids, and constant hose-down around the tanks. Cementitious urethane shrugs off the thermal swings and chemistry that destroy epoxy in a brewhouse.

  • Thermal-shock-rated MavCrete slabs at kettles and CIP stations
  • Slope-to-drain detailing that eliminates standing wort and water
  • Trench and drain transitions built for daily washdown
Cementitious Urethane Systems Breweries & Distilleries Flooring Guide

From Damaged Concrete to Specification-Grade Floors

The same floor, before and after a Maverick installation — real projects, photographed by our crews on the way in and on the way out.

Food plant floor before and after: bare concrete to seamless pewter dual-system installation

Food plant dual-system install — before and after

Collage of commercial flooring projects: parking garage, showroom, restaurant dining, dealership shop, ESD and containment floors

Commercial floors — showrooms, dining, dealerships, ESD, and containment

Beverage filler line before and after: deteriorated floor beneath the bottle conveyors replaced with a seamless pigmented urethane system

Beverage filler line — before and after

Beverage bottling plant production floor — fresh seamless gray urethane pad placed around live pallet traffic

Beverage bottling plant — seamless urethane production floor

Chemical tank secondary containment before and after: spalled, acid-etched concrete restored with a chemical-resistant urethane containment floor

Chemical tank secondary containment — before and after

Food and beverage processing floor before and after: failed, eroded slab replaced with a red broadcast urethane mortar system around the production line

Food & beverage processing — before and after

Fleet maintenance shop before and after: ground-down, patched concrete recoated with a seamless durable gray floor

Fleet maintenance shop — before and after

Manufacturing plant floor before and after: patched, ground, and shot-blast concrete finished with a seamless gray epoxy broadcast system

Manufacturing facility — before and after

Beverage plant boiler and chemical dosing room floor before and after: spalled, chemical-etched concrete around the tanks restored with a seamless slip-resistant broadcast floor

Beverage plant boiler room — before and after

Built Around the Way You Operate

We plan installations around production schedules, occupied buildings, and audit calendars — nights, weekends, holiday shutdowns, and phased pours. The floor goes in; the operation never notices.

1,000+ Installations Behind Our Crews
100+ Standard Details & System Shop Drawings
48-HR Documented Response Time
USDA Systems for Federally Inspected Facilities

From Assessment to Closeout

The same disciplined sequence on every project, whether it is a 2,000-square-foot mechanical room or a multi-level deck restoration.

Step 01

Assess & Specify

We evaluate the substrate, moisture condition, chemical exposure, and traffic profile on site — then specify a system build with realistic performance values, not catalog optimism. Specifiers get CSI 3-part specs and CAD details from our Architect Center.

Step 02

Install Around Production

Our own crews, our own products. Mechanical preparation, repair, and coating installation are sequenced to your shutdown windows — phased by line, by bay, or by level so operations keep moving.

Step 03

Document & Support

Closeout includes batch records, applied-system documentation, and maintenance guidance. When a question comes up after turnover, you get an answer inside 48 hours — documented.

Have a floor that is failing on the job?

Tell us what the environment throws at it. We will walk the floor, scope the fix, and respond with a plan inside 48 hours.